The following is an introduction to the new era of electric seat switch automatic line opening for seat manufacturing:

Background and Significance

With the development of the automotive industry, consumers' demands for the comfort, convenience, and functionality of electric car seats are constantly increasing. The traditional manual and semi-automatic production modes are no longer able to meet the modern demands for large-scale, high-precision, high-quality, and high-speed production. The emergence of electric seat switch automatic lines is precisely to comply with this development trend, improve the production efficiency and quality of electric seat switches through automated and intelligent production methods, and thus promote the entire seat manufacturing industry to enter a new era.

FEATURES

Highly automated: a series of processes from component loading, assembly, welding to finished product testing can be automatically completed. By using vibration discs and other devices, automatic feeding of components such as plastic shells, levers, plungers, springs, and steel balls can be achieved. The assembly and handling of each component can be completed using mechanical arms and conveyor lines, reducing manual intervention and improving production efficiency and consistency.

High precision assembly: capable of achieving high-precision assembly operations, ensuring the assembly accuracy between various parts of the electric seat switch. For example, in the assembly of plastic shells and levers, levers and track boards, the amount and position of lubricating oil can be precisely controlled to ensure the comfort of lever operation; During the soldering process between switches and circuit boards, precise control of soldering pressure, position, and parameters can be achieved to ensure good contact area and signal conductivity quality.

Advanced control system: Equipped with advanced control system, it can monitor and adjust the production process in real time. Capable of automatically completing production tasks based on preset parameters and programs, and recording and analyzing production data for quality traceability and production management. At the same time, it can also be integrated with the overall production management system of the factory to achieve the informatization and intelligence of production.

workflow

Component loading: Firstly, various components such as plastic shells and levers are sorted and arranged through their respective vibration discs, and then transported to the corresponding assembly positions by the loading machine. For example, the plastic shell vibration plate transports the plastic shells one by one to the plastic shell feeder, and then the plastic shells are placed on the oil coating assembly conveyor line by the plastic shell feeder.

Assembly process: On the lever oiling assembly machine, the plastic shell oiling, lever feeding, lever oiling, track board feeding, circuit board assembly and other processes are sequentially completed. Next, the lever assembly machine assembles the lever rubber shell, plunger, spring, steel ball and other components into the lever finished product through the movable turntable and corresponding feeding machine. The switch welding assembly machine performs operations such as feeding, bending and leveling, laser welding, etc. on the circuit board and switch to complete the assembly of the finished circuit board.

Finished product testing: The assembled electric seat switch is sent to the finished product testing machine through a conveyor line to test various performance indicators of the switch, such as electrical performance, operating feel, reliability, etc. Products that pass the test can be packaged offline, while products that fail the test will be marked and processed accordingly.

The impact on the seat manufacturing industry

Improved production efficiency: significantly reduced manual operation time and process conversion time, fast production speed, able to meet the needs of large-scale production, and improved the production capacity and market supply capability of the enterprise.

Improving product quality: reducing quality problems caused by manual operation differences, ensuring product consistency and stability, improving the overall quality of electric seat switches, and thereby enhancing the quality and reliability of car seats.

Reduce production costs: Automated production reduces reliance on manual labor and lowers labor costs; At the same time, it improves production efficiency and product quality, reduces scrap rates and rework costs, which helps enterprises reduce production costs and improve economic benefits.

Promoting industry innovation: Encouraging seat manufacturing enterprises to continuously introduce advanced automation technology and equipment, driving the entire industry towards intelligent and automated development, and providing support for innovative design and functional expansion of automotive seats.